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The Chemical Dosing System is a PLC-based system that ensures precise dosing and product uniformity. Multiple products and line systems can be dosed with this method.

Operational Procedure:

• Chemicals weighing 25 kg are loaded into feeders.
• A frequency drive controls the feeder.
• The food-grade FRP pressure tank installed on the load cell receives the chemical.
• Water is added in sufficient amounts.
• Using air pressure or gravity, the chemicals are agitated and poured into the mixer or cookers.

Accuracy of Dosage: ±10 grams over 5kg

Benefits:

• Precise dosage, preserving a constant level of product quality.
• Reduced labor costs and increased output.
• Completely free of leaks.
• Sophisticated electronic parts.
• Priming is simple and safe.

Applications:-

• Chemical industry.
• Food industry.
• Pharmaceutical industry.

Specifications:-

• Flow rate: from 0.009 ml/h up to 2.14 l/h
• Pressure: from 7 torr to 930 bar
• Temperatures: -70°C to over 300°C

We are regarded as one of the leading producers and exporters of Sugar Handling Systems thanks to the efforts of our knowledgeable and experienced staff. Several food manufacturing businesses utilize this technology to regulate the amount of sugar added to different food products after they have been completely ground inside a batch processing system.

Benefits:

• Accurate and hygienic charging.
• Fully automated, which reduces labor costs.

Applications:-

• Sugar industry
• Pharmaceutical industry
• Food processing industry

Working Process:-

• An air blower is used to move the sugar into the service silo.
• A trolley with an electronic tag separates the mixer.
• The trolley is set up on a weighing scale that is flush mounted.
• The sugar is released into the trolley in compliance with the running and trolley formula.
• You can even add a precise amount of biscuit dust.

Specifications:-

• Capacity: 1200 kg/hr
• Material of Construction: SS 304
• Power consumption: Connected Load 20 HP

With the help of our distinguished staff, our company, which is one of the top manufacturers and exporters of Butter Handling Systems, has built a solid reputation in the industry. This method helps the dairy and food industries manage butter efficiently.

Benefits:

• Precise amount of butter that is dispensed.
• Maintained a constant level of product quality.
• Cost savings as a result of handling losses and a reduction in manpower.
• Higher output.

Applications:-
• Butter processing industry
• Bakery industry
• Food industry

Working process:-
• Using a butter tilter, the frozen butter block is raised and tilted into the butter mixer.
• Electrical induction is used to heat the mixer's knife-edge grille.
• After being cut, the butter is fed into the butter mixer.
• Tempered water is circulated in the mixer to temper it.
• An SS screw pump is used to pump the tempered butter into a load cell center.
• Several demand centers working on various recipes are served by PLC controllers.

Specifications:-
• Type: Food Processors
• Automatic: Yes
• Control System: PLC Control

Our business is regarded as one of the most capable producers and providers of FAT and Lecithin Handling Systems, thanks to our extensive experience and expertise in this field. The purpose of this technology is to combine lecithin and hydrogenated fat in a predetermined amount before adding it to the dough mixers.

Benefits:
• Kept clean and tidy.
• Consistent product quality is maintained when the dosage mixture Is precisely measured.
• Higher output.
• Remove human error from the mix or amount of mixing.

Applications :-
• Chemical industry
• Food industry
• Bakery industry

Working Process:-
• Lecithin and liquid HVO are extracted from the service tank and combined in a mixing tank.
• The mixture is continuously circulated using a circulation pump.
• After that, the mixture is poured into a tank that has been diluted with lecithin and then into the process demand center.
• The PLC is configured to manage several process demand centers, each of which follows a distinct recipe.
• In accordance with the recipe operating at the process demand center, the PLC mixes and pumps out the appropriate quantity.

Specifications:-
• Capacity: 1 ton
• Material of Construction: SS 304
• Power consumption: 20KW

With the help of our skilled staff and well-equipped facilities, our business has become one of the leading producers and exporters of HVO & Palmolein Handling Systems. The technology is used to combine palmoline with hydrogenated vegetable oil for further dosing into dough mixers. For precise dosing into the tank, the system has a PLC panel.

Benefits:

• Avoid spills on the shop floor.
• Excellent cleanliness was maintained.
• Constant quality of the product.
• Higher output.

Applications:-

• Chemical industry
• Pharmaceutical industry
• Food industry
• Confectionery industry

Working process:-

• From the service tank, the liquidized HVO and palmolein are extracted and combined in a mixing tank.
• The mixture is continuously circulated using a circulation pump.
• The mixture is stirred and then pumped to the process demand center using a pneumatic pump.
• The PLC is configured to manage several process demand centers, each of which follows a distinct recipe.
• At the process demand center, the PLC mixes and pumps out the appropriate amount in accordance with the tile running recipe.

Specifications:-

• Capacity: 40 KL
• Material of Construction: SS 304

Our company manufactures a variety of glucose handling and dosing systems. This technology makes it possible to carry large amounts of liquid glucose in heated stainless steel tankers and pump it straight into food-grade FRP or stainless steel 316 tanks that have an internal heating coil.

Benefits:

• Eliminating spills and handling losses.
• Achieving dosing accuracy and removing human error.

Applications:-

• Energy drinks processing industry
• Pharma industry
• Food industry
• Chemical industry

Working Process:-

• Heat tracing is done on the transfer pump, line, and service tank.
• Liquid glucose is precisely dosed into numerous product operating systems with mixers and cookers using a load cell mounted dosing device.
• The entire process is automated by a PLC and runs on a totally closed sanitary system.

Specifications:-

• Capacity: 500 kg (min) and as per requirement
• Material of Construction: SS 304
• Power consumption: 15KW

We are among the top producers and distributors of flour handling and dosing systems. The PLC-controlled system aids in maintaining hygienic standards while producing a constant amount of goods. The online centrifugal sifter reduces dusting because it is a fully closed system and is simple to clean.The system is used in the chemical and pharmaceutical industries and is also known as the Powder Handling System.

Benefits:

• Reduced spilling of flour.
• Atmosphere devoid of dust.
• The system is clean and hygienic.

Applications:-

• Food processing industry
• Bakery industry
• Chemical industry
• Pharmaceutical industry

Working Process:-

Either directly from the silo or from bags (using a pneumatic bag filter), flour is extracted.

After passing through a magnetic grill and a gyro screen sifter, the flour enters a pneumatic pressure pump that is fixed to the load cell.

Using dense phase transfer technology, flour is fully transferred from the pneumatic pump into silos that are affixed to mixers.

The Dosing System and Flour Handling System support several mixers using various recipes.

Precise dosage records are kept for each product, batch, and mixer.

Technique for managing flour directly from Along with a pneumatic weighing and transfer system, flour can be received in tankers or bags, sieved, metal detected, and stored in silos by pneumatic transfer. It can even be blended.

Specifications:-

• Capacity: 500 kg
• Power consumption: 15KW

We are among the most well-known producers and distributors of the Votated Fat Making and Dosing System. Liquid fat is transformed into plasticized and aerated fat using this technique. Additionally, it gives the liquid fat a shape and flexibility.

The PLC-based system automatically distributes, stores, and distributes fat to different processing locations from a single central system. A single fat dosage system, installed on load cells, supplies the votated fat to many process centers situated 200 meters apart.

Votated fat dispensing accuracy:- ±50 grams over 60 kgs

Benefits:

• Complete automation led to high productivity.
• Excellent hygiene was maintained since the votated fat-making system was completely closed.
• Maintaining a constant level of product quality

Applications:-

• Pharmaceutical industry
• Food processing industry
• Confectionery industry

Specifications:-

• Capacity: 350 kg/hr
• Material of Construction: SS 304
• Power consumption: 15KW
• Type: PLC Controlled

We are a reputable company in this field that provides our esteemed clients with a large selection of Flavour Dosing Systems. These systems can be used in procedures that help industry sewage condense. This system's features include the ability to fully dispose of and deposit sludge with ease, the ability to dissolve all powder polymers evenly, and the ability to be supplied in compliance with the process requirements of the customer.

Features:-

• Tank for preparing a single or compartmental solution.
• One or more chemical dosing pumps.
• Connecting pipes.
• Long lifespan.

Specifications:

• Capacity: 0.5 – 5,000 l/h or kg/h additive
• Measuring range: 5 – 160 EBC, +/- 0.2
• CO2 supply: 6 barg / ≥99.98% purity

We are regarded as one of the leading producers and distributors of sugar grinder. This system loads sugar into a hopper that is fixed on a vertical screw conveyor and is based on a bag tilting mechanism.

Working Process:-

• Pneumatically, the ground sugar is transferred to a cyclone separator before being delivered to the designated mixer.
• Large amounts of it can also be kept in silos.
• The PLC mechanism is the foundation of the entire system.

Benefits:-

• Noiseless and dust-free functioning.
• Completely automated while saving labor.
• Precise and sanitary charging.
• PLC controlled by weights eliminates human mistake.

Applications:-

• Sugar processing industry
• Pharmaceutical industry
• Food processing industry

Specifications:-

• Capacity: 800 kg - 100 kg/hr
• Material of Construction: SS 304
• Connected Load: 10-15 hp

As a manufacturer and provider of invert sugar syrup making machines, we are among the best equipped. This system uses a sugar handling system to prepare sugar syrup continuously.

Working Process:-

A screw conveyor and bag filter are used to move the sugar into the silo.

The first stage electrically heated stirring tank receives a continuous, precise proportional discharge of sugar and water from the PLC-controlled sugar handling system.

The second stage heated stirring tank receives the first stage's overflow, and the third stage heated stirring tank receives the second stage's overflow.

The third stage is when the inverter is continuously and correctly dosed, achieving the proper temperature and quality of the sugar syrup.

The fourth stage's water-cooled coil tank receives the third stage's overflow.

We attain the proper grade and cooled sugar syrup at this point.

After passing through a filter, the sugar syrup is fed into an overhead tile storage tank.

Because the tanks are insulated and the incoming feed water is preheated, 50% of the power needed is needed for regular operation.

Benefits:

• Continuous and automated procedure.
• A consistent level of product quality was attained.
• A tidy and sanitary setting.
• The sugar solution is always ready.
• Higher output.

Applications:-

• Food industry
• Pharmaceuticals industry
• Confectionery industry

Specifications:-

• Capacity: 500 kg -2 tons
• Material of Construction: SS 304
• Power consumption: 36 KW

For cookies and tea biscuits, the Continuous Mixer is used to combine soft and hard dough. This automatic mixer facilitates the ongoing production of a range of baked goods.

Components:-

• Pre-creaming section
• Cream holding/dozing section
• Flour dosing section
• Main mixing chamber
• Conveyor section

Benefits:

• Decrease in labor costs and packaging material waste.
• Reductions in the cost of making dough as well as in the use of fuel and electricity.
• Dough has no standing time.
• Bread, Asian chapattis, tortillas, and hard/soft biscuits (cookies) have all improved.
• Less variety in line weight and costly elements like sugar, fat, chemicals, and raising agents.
• Minimal waste of dough.
• Productivity, packing effectiveness, and biscuit stack height all increased.
• The plant may be started and stopped instantly.
• Decrease in construction investment and floor area.
• Installation and commissioning times are shortened with skid mounted equipment.
• Stress-free supervision is the outcome of trouble-free and seamless functioning.

Applications:-

• Agro Industry (Fertilizers, pesticides, etc.)
• Plastic Industry (Premix and dosing for plastic extrusion)
• Chemical Industry (For polymerization reaction and condensation reaction)
• Adhesive Industry (Manufacturing sealing compounds, Dough for putty adhesive)
• Paint Industry (Premix)
• Cement Industry (Pre-blending of dry powders)
• Pharmaceutical Industry (Formulation of ointments, creams and gels)

Specifications:-

• Motor: 5 HP electric
• Power Requirement: Single phase 230V, 50A
• Generator Requirement(if Used): Minimum 18Kw

We are the leading supplire of Food Processing Mixers.

Features:-

• Low power consumption
• Low Maintenance
• Noiseless Functioning

Specifications:-

• Dimension(L*W*H): 410 x 250 x 425 mm
• Voltage: 220 V/380 V
• Power(W): 0.3 kw

Before the ingredients are utilized to make different baked goods, they are creamed using a pre-creamer machine. The creamer is used to cream components such as HVO, Palmolive butter, lecithin, water chemicals, crushed sugar, and broken biscuits. It is supported by a high-speed agitator, wiper, and circulating pump.

Benefits:

• Conserving electricity
• Saving Time
• Cut down on the quantity of mixers needed

Specifications:-

• Capacity: 350 kg - 1 Tonn
• Material of Construction: SS 304
• Power consumption: 11KW

We provide our esteemed customers with a large selection of cream mixers. Under the guidance of professionals, our products are manufactured in accordance with established industry standards. We offer these mixers in a variety of sizes. In addition, cakes, biscuits, confections, maida, curd, and various cake creams are made with these goods.

Features:-

• Extended lifespan
• Ability to withstand rusting
• Robust construction
• Simple to use

Specifications:-

• Bowl Capacity: 28L
• Voltage: 110/220/230/380V
• Frequency: 50/60Hz
• Power: 1500W

The Minor Ingredient Dosing System is designed to precisely weigh and measure different kinds of powdered ingredients into a batch mixer or blending vessel. For optimum dispersion, it is always preferable to dissolve the particles in the water before combining them with other components. We may create this dosing system for either more than ten chemicals or fewer than ten, depending on the needs.

Applications:-

• Food processing industry
• Pharma industry
• Chemical industry

Specifications:-

• Material of Construction: SS 316L
• Type: PLC Controlled

We produce sophisticated industrial automation systems based on Supervisory Control & Data Acquisition (SCADA) and Programmable Logic Controller Systems (PLC). These systems are utilized in machines that we create and adhere to a number of industry requirements. Additionally, we create these systems in accordance with the requirements that our clients specify.

The systems are built using a variety of programming tools, including as Intellution, Genesis, and Visi-Windows. By automating the process and removing the need for human intervention, these solutions also help to eliminate the possibility of human error. System automation improves process accuracy, reduces material waste, and ensures constant product quality.

The SQL ERP System allows for the sharing of process data, which is continuously recorded batch-, line-, and equipment-wise. Yield analysis, productivity, and material and labor use are all aided by this data. In emergency scenarios, it also sends text messages to the concerned employees. The Distributed Computing architecture (DCS) is used to manage it.

Specifications:-

• 100/110/120V AC (50/60Hz), 200/220/240V AC (50/60Hz) are the power voltages.
• The temperature range for operation is 0 to 55 °C (-10 to 75 °C for storage).
• 20 to 90% RH is the operating ambient humidity (no condensation).
• (10 to 90% RH; no condensation) is the storage ambient humidity.

The Chemical Dosing System is a PLC-based system that ensures precise dosing and product uniformity. Multiple products and line systems can be dosed with this method.

Working Process:-

• Chemicals weighing 25 kg are loaded into feeders.
• A frequency drive regulates the feeder.
• The food-grade FRP pressure tank installed on the load cell receives the chemical.
• Water is added in sufficient amounts.
• Using air pressure or gravity, the chemicals are agitated and poured into the mixer or cookers.

Accuracy of Dosage: ±10 grams over 5 kg

Benefits:

• Accurate dosing thereby maintaining consistent product quality
• Saving in manpower and higher productivity
• 100% leak free
• Advanced electronic components
• Safe and easy priming

Applications:-

• Chemical industry
• Food industry
• Pharmaceutical industry

Specifications:-

• Doses from 0.009 ml/h to over 70,000 l/h
• Pressure: up to 50 bar
• Temperatures ranging from -70°C to over 300°C

Our esteemed customers can purchase from us a variety of food grinders that have been verified to be of the highest quality and are made using only the best ingredients. These come in a variety of specifications and are highly sought after by banquets, restaurants, and hotels. Furthermore, we offer precise solutions for all of the food pulverizers we offer based on the needs of our clients.

Features:-

• Simple to use
• High resilience against all kinds of harm
• High durability and strength

Specifications:-

• Power: 5 hp-50 hp
• Material: Stainless steel
• Capacity: 50 kg to 1 ton